Lightest marine plywood

Marine plywood is a great sheet material that can be easily cut using both hand saws and basic power tools.

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Marine plywood is often used to build boat interiors and to replace flooring during boat renovations. The boat is currently a ghostly empty shell with nothing but a loose BMC 1. This is to protect it against the elements and to also form a waterproof structural bond to the hull of the boat. The main issue with using a non-marine plywood is the eternal problem of time. Given sufficient time and use it may be that the protective fibreglass layer becomes damaged allowing water to permeate the surface and begin to rot the underlying plywood.

If the plywood is required structurally then this becomes a messy problem indeed. Your floor will begin to sag and rot through.

lightest marine plywood

You lose the strength of the plywood backing over time meaning that the fibreglass is then vulnerable to cracks and structural damage. Unless a large amount of fibreglass matting has been used with a good amount of strength then your floor could potentially fail. In theory and like most things in life the more you spend the better your product will be and the longer it will last. Fibreglass can easily provide enough strength to support the weight of a person without the use of ply, but the amount of matting needed to create a floor would cost a considerable amount more than simply fibreglassing over plywood.

This is why marine plywood has been the boat builders choice for many years. Marine Plywood offers high resistance to water, fungus and damp. It is composed of durable face and core veneers and should be free of voids.

Some ply is guaranteed for 15 and 25 years depending on where and what you purchase. Although this stamp is said to be the seal of approval, there have been various arguments over the years regarding the quality variance.

It can be seen above the Illustration 1 caption. With these factors now in mind, it is possible to find cheaper alternatives and more importantly available alternatives. Exterior grade plywood is a good alternative to marine ply. The only way of truly knowing is by peeling back the layers and inspecting. In the United Kingdom some building suppliers, for example Jewsons, have marine plywood listed on their website. Further investigation however, shows that the marine plywood is in fact not suitable for boat building their words.

You should always research or run your own tests on a few samples before burning your supplies budget on a bunch of a useless sheet materials. To summarise you should always research or run your own tests on a few samples before burning your supplies budget on a bunch of a poor quality ply sheets. With boat building ,you need to get as high a quality as you can afford but make sure its actual quality your buying and not just a name.

Above is a picture of sundried eucalyptus plywood basking in the sun in full glory.

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Photo A shows the direct result of not sealing the end of a fibreglass boat deck where it meets the well. The end grain has been exposed meaning water has crept between the plywood and fibreglass over time. The end result is the entire floor is now spongy and most likely rotten. The floor will need to be cut out and replaced. Photo B shows the direct result of water ingress on a plywood cabin side.

The top layer of paint is still bonded incredibly well to the plywood but unfortunately the plywood itself has split apart. This may have been caused by a window that sits above this area. Water has got in over time through a poorly window bedded frame.

The damage most like occurred where people have been grabbing onto the arch to get onto the boat. Once a crack or break in the substrate occurred water has then been allowed to permeate into the walls. The underlying floor has also been effected majorly.

Photo D is a piece of plywood from the floor of a boat wreck. Note that even though the plywood has been snapped and left exposed to rain and wind it still holds its integrity.Press Release June 27, These polyurethane foam boards with fiberglass reinforcement provide high strength in applications including marine, transportation and general construction, with a weight savings ranging from 30 to 60 percent versus plywood.

Reinforced Polyurethane Foam is sold in 4-foot by 8-foot sheets and provides users with a perfectly straight, level board that has no risk of warping and is easy to work with. Additional advantages of reinforced polyurethane foam include its inherent rot resistance, as well as the fact that it provides better adhesion than wood due to its low moisture content.

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Lightweight Poplar Plywood

Featured video.Its grain is highly prized, is often compared to Mahogany and can be varnished to use decoratively. Marine Grade Plywood is used most typically for hull construction, but can also be used in interior applications.

Although the outside of the boat battles the elements quite forcefully, the interior of a boat also needs to withstand moisture and humidity. Both the wood and the plywood glue must meet specific standards to be considered marine grade. Plywood assembled with WBP glue must be able to withstand boiling in water for several hours without delamination. The ability of a plywood to resist delamination under boiling depends not only on the quality of the glue, but also on the materials used and the quality of care used in its manufacturing.

lightest marine plywood

These British standards require that the plywood be made from untreated tropical hardwood veneers that have a stated level of resistance to fungal growth. The glue used must be resistant not only to weather, water, and heat, but also to micro-organisms that can deteriorate strength. Face veneers must also have a solid surface without open defects. To build the best boats, the best quality Marine Grade Plywood must be used. Using a better grade will result in a higher value including resale valueincreased longevity of the boat, and a reduction in building time.

Search for: Search. Consider a boat: immersed in water, misted with caustic ocean spray, and pummeled by aggressive waves, one after another. Could there be a harsher, less friendly environment for wood? Marine lumber must have specific characteristics such as strength, resistance to rot, and the ability to hold glue and fasteners well.

Share: Share on Twitter. Share on Facebook. Share on LinkedIn. Share on Google Plus. Share on Pinterest. Share on Email. Related Posts View All Posts.A lightweight plywood manufactured from black poplar populus nigra that is often grown in rotation with arable crops, offering a panel that is stable and very strong, but with the added benefit of being extremely lightweight.

Poplar plywood is regularly used where a clean-faced, consistent, lightweight panel is required.

*Ultra Core Light Weight HDF Plywood

While the low density of lightweight poplar plywood is often viewed as an advantage on its own, other face options can be supplied to offer improved performance for specific end-uses.

Poplar plywood faced with exotic veneers, MDF and chipboard are examples of this type of composite product. Poplar plywood can be supplied with all the veneers making up the core laid with their grain in the same general direction.

This construction is often called 'poplar drawerside plywood'. It may contain healthy, live knots up to 35mm diameter and small knotholes or cracks, so long as good repairs have been made.

Light discolouration and some limited glue stains and good repairs are allowed. Healthy knots up to 50mm diameter, small loose knots, cracks, bark and overlapping are allowed, along with some natural discolouration, glue stains, repairs and any form of putty work and repairs.

Birch faced poplar plywood is typically requested as a light-weight alternative to patch-free birch-throughout plywood.

lightest marine plywood

It is often used for its aesthetic surface characteristics, especially where a lightweight product is required to match other materials. This veneer is often used in more industrial applications, e. Faces that may remain visible - ideal for any type of finishing, i. May contain all the natural wood characteristics and various processing defects, provided these do not compromise the functions of the plywood. NB: The presence of fungi and metal parts is not allowed.

Often called 'gaboon' in the UK, okoume is a pinky red veneer offering a surface that takes a primer or paint covering well. This composite product is often used where melamine papers and other coverings are to be bonded to the surfaces of plywood because it avoids the problems regularly experienced with blowout due to variable amounts of moisture held in the face veneers of plywood.

Plywood face designed for packaging and similar uses. Standard sizes: xmm Often called 'gaboon' in the UK, okoume is a pinky red veneer offering a surface that takes a primer or paint covering well.Sing Core introduces the next generation of marine building supplies.

What Is Marine-Grade Plywood?

No other core building material is more versatile than Sing Core. Boat builders report composite materials have been flooding the marine industry for years, but tend to fail under rigorous testing or deteriorate over time. Enter Sing Core, the revolutionary Eco-friendly boat building structural panel that is lightweight, easy to use, stronger than steel and is in production as a curve-able material.

See the Gallery. Sing Core supplies the marine industry with lightweight sing panel products used in boat and shipbuilding applications. As a marine structural material Sing Core panels are easy to cut and machine to function in a variety of marine applications including:. Can be used in solar boat building, like this. Eco-friendly lightweight Sing Core is perfect for moving your boat into the earth-conscious future for a better world.

Using these lightweight marine composite materials not only ensure the structural integrity that is so important to us as boat owners, but we can feel good about using an eco-friendly, sustainable material that will also reduce operation costs and toxic contamination. In comparison to other building materials, Sing Core weighs-in at lbs.

Sing Core outperforms other boat building materials in terms of strength. In comparison to other lightweight foam core materials, like those used in the aerospace industry that test out at PSI, Sing Core tests out at PSI and can be modified for more strength per your specifications.

Aeronautic composite panels are used in the high-end yacht market when price is of no concern due to the high cost of the raw material, yet Sing Core is competitively-price comparative to other lightweight composite building materials used in marine and home markets making it the best choice for boat builders of all varieties.

Why not pay less and get the best? Sing Core material is very unique in the boat building industry in that it is extremely durable, structurally guaranteed for 10 years and is designed to last for centuries while being impact resistant and severe weather resistant.

A Lightweight Alternative to Marine Plywood

More importantly, unlike other marine plywood composite materials, Sing Core is extremely simple to repair. To repair, you can easily cut out the damaged area, and replace with Sing Core replacement without compromising the structural integrity of your system. This is due to the internal cellular structure that is independent based on the torsion box grids. Click Here to View the Gallery. To order Sing Marine Panels submit an order form either by email, info singhome.

If you have questions, please contact us. All we need to know is the length, width, thickness and what you desire on the exterior, and your custom specialty panels are made to order. Getting a quote for your specialty product, is easy, thanks to our simple online order system. Quantity and wholesale inquiries are encouraged. Feel free to contact us for more information.

Click here for Closeout specials. Fast delivery : Any thickness and almost any length, less than 5 ft. You may choose from our stock panels or order custom sized panels. Our price is based on the length, width, thickness, and quantity. Submit a Work Order by fax or email, and we will give you a quote within one business day.

If you have a tight budget, give us a call, we might have an alternative solution tailored to your needs. Search for:. Warp-free, lightweight, insulated honeycomb panels. As a marine structural material Sing Core panels are easy to cut and machine to function in a variety of marine applications including: Can be used in solar boat building, like this.Okoume plywood is sometimes known in the UK as gaboon plywood and is incorporated into a wide range of end-uses.

It is regularly used in the manufacture of yachts and other vehicles where a lightweight plywood product is required that takes surface finishes well, or where a guaranteed exterior performance is a necessity. Other exterior applications where okoume plywood is regularly used include the manufacture of external window shutters, or other parts of buildings, such as external facades and claddings. It is also used in other applications such as furniture, musical instruments and packaging.

Eurolite lightweight marine plywood

Because okoume takes paint and other surface coatings very well, it is often used to achieve high quality coloured or clear lacquered finishes. It is also available prelaminated with high quality films for further decoration or silk screen printing.

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This wood is also available as okoume fineline plywood. This group of lightweight plywoods is most often ordered by customers in its marine form. This is produced using veneers of okoume throughout its core. This product is often ordered as Lloyd's Approved BS Okoume Marine Plywood, for the manufacture of boat hulls and other applications where it will remain permanently wet.

Okoume throughout plywood is also available at a lower nett price in its standard form, i.

lightest marine plywood

Due to its lower cost and lighter weightthis contruction is used extensively in the manufacture of vehicles and structures where a lightweight panel is required.When choosing the best possible quality of marine grade plywood, the best option will be free of defects, lightweight and strong. It is usually made from Western Larch or Douglas Fir wood. Plywood is made with thin sheets of wood veneer. These sheets care called plies and these are arranged in perpendicular layers to get the plywood its strength.

They are cross laminated and it gives plywood its strength in both directions. Plywood undergoes a heat and pressure process of bonding and this is what gives plywood its finish.

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Waterproof glue holds the wood together even when the environment has a high degree of humidity and in very hot temperatures. This ensures that they layers of wood within the plywood will not separate and come apart. Even if he wood gets wet, the structure of marine grade plywood remains structurally intact. You can purchase plywood in grades that are A, B, C and D. The A grade is the very best quality and D is the lower quality, often having knotholes and other defects.

The reason for this is because standard plywood does not have as many layers and the layers that it does have are thicker and usually made of soft wood such as pine. There are also holes and voids within the interior layers of the plywood and you discover them when you cut into a panel of standard plywood. On the other hand, the marine grade plywood is made of hardwood layers which are thin and they are made with percent hardwood. There are more layers which makes the plywood stronger and it usually has a finer grain than the standard made of soft wood.

There are no voids or holes which are hidden on the inner layers of marine grade plywood and it creates a more dense and stronger panel of wood. Another benefit of marine grade plywood is that the edges tend to both cut and sand cleaner than the standard plywood. Some of the outdoor projects that marine grade plywood is best for include garden furniture including benches, tables and chairs, porches, decking, planters, pergolas, and gazebos. Marine grade plywood has several advantages over standard plywood.

The grading system is a bit different and if you want to get the very best, look for the AA grade. It is stronger, denser and more resistant to water damage because of the waterproof glue that it is constructed with. This type of wood panel is more highly resistant to separation and it lasts longer in warm and moist climates.

Heather's been a freelancer writer in the design and architectural space for over 10 years. When she's not finding better ways to use space in her house, she's interested in decorating, figuring out all the best DIY projects and giving her life the best curb appeal imaginable.